Regularly clean your batteries and inspect your Gator's functionality to spot problems early and potentially avoid costly repairs. Remove the battery cables. The Sign Up
I found this J-D parts diagram online to be very helpful. Kawasaki Mule 550,520,500 Engine repair manual. That ground wire is white coming out of the switch and turns to black at the engine wiring harness. Clean the tank thoroughly and replace the fuel filter as well in order to remove any residual dirt from the fuel tank. Well go through each of these causes and discuss what to do about them. If your motor or transmission isn't running, make sure the parking brake isn't on, the batteries aren't corroded (see Step 1) and that your charger isn't plugged into the vehicle. Next, you slide the clamps toward the filter and tighten it. Lower the box and try starting the Gator. Carburetor seems to be clean although don't know if it has a anti-afterfire solenoid. Air is critical for the proper functioning of the Gator. Introduce yourself. Rust buildup is also something to watch out for. Slide the clamps toward the filter and tighten. John Deere Gator Wont Stay Charged: Troubleshooting Guide. (Updated). Engine turns over but will not start. Remove cables. NO QUESTIONS IN THIS AREA. Being a novice with some skills is getting a little frustrated. Could this be electrical? I can jump the solenoid but it just spins the starter and doesn't engage. JavaScript is disabled. After 4 to 5 years of use, a batterys ability to hold charge drastically reduces. Its just what you need to work in the most rugged terrains. It is often the reason why a Gator may not start or starts and stalls immediately thereafter due to worn-out spark plugs. There may be instances where the spark plug itself may be damaged. Please does anyone have any answers. Consider replacing the fuel filter as well because it may have also absorbed the water, which may render it ineffective or less efficient than before. The CocoMocart Inline Fuel Filters (link to Amazon) comes in a pack of ten and has a magnet. If the carburetor cannot draw sufficient gas, then the engine will begin to stall. NO QUESTIONS IN THIS AREA. The starter is an integral part of any car engine. John Deere Gator Model Specific Discussions. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. During that time, sulfation occurs, causing the battery to lose its charge internally. Introduce yourself. Previous John deere Left Rear Fender Extension Kit AM138785 24H1284 Gator 6X4 Choke it almost all the way and try it. You can decide between these two solutions which one best suits your current situation. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. (They are located beneath the instrument panel, behind the brake pedal.) Check the fuses to see if any are blown. This can occur as a result of a faulty triggering mechanism. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. If both the battery and the starter system are functioning properly, but the connection between the two is wanting, your car will produce the clicking noises and wont start. Continue with Recommended Cookies. This interrupted connections can be due to frayed wires or loose battery cables. I don't know but does your carburetor have an anti-afterfire solenoid? Remove the spark plug wires. Very puzzled but happy. For a better experience, please enable JavaScript in your browser before proceeding. Plug the charger into an electrical outlet and charge the battery according to the charger instructions. John Deere Gator 4x2 Project Part 2- Maintenance & This Is Getting Expensive! Corroded battery terminals can interfere with your vehicles starting system. Learn which plants thrive in your Hardiness Zone with our new interactive map! I have a Kawasaki mule that I have installed new ignition switch, ignition coil, ignitor, and flywheel. off the wall and cleaned it. We will also explain in detail the reasons behind each of these fixes, how it will impact the performance of your John Deere Gator, and how you can prevent any of the common problems from occurring. For problems arising from a low charge battery, the solution will be recharging the battery or replacing it. Replace the covers with your screwdriver and accompanying screws. Low voltage or high resistance is often the reason for this symptom. Thanks for the tip. A new ignitor is an expensive item, and although it is probably the prime suspect, are you sure the linkages on top of the engine are all moving as they should? Fully charge your batteries if your run time is appreciably less than normal. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. Most models wont even turn over when in gear but Ive encountered some older models that do. The high temperatures melt the soldering in the contacts. Help! You can do this by testing the solenoid using a multimeter. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. Lower the cargo box and try starting the Gator. It is also recommended to turn the tractor lights on a few seconds before cranking as this can help increase the battery power in the cold. Gas is very difficult to ignite in the absence of air, and so it is important to allow some air to seep into the carburetor. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. Dont despair! Posted on Published: March 29, 2021- Last updated: April 10, 2021. Thanks for your help, any possible answers to this solution? 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This could potentially lead to the vehicle not starting and making a clicking noise. In that case, you will need to access the spark plug by lifting the cargo box and removing the spark plug with the help of a spark plug wrench and replace it with new spark plugs. Spark is still extremely weak. Once you have located it, unscrew the two hose clamps on either side of the filter and slide the filter out. You can purchase filters and other parts directly from John Deere. Posts: 544 Maryland. Check the spark plug after removing it from the engine. Download one today. Manage Settings Raise the cargo box. Once that is done, lower the lid of the cargo box and try starting your Gator. In this article, we will look at multiple troubleshooting methods that you can do to repair your John Deere Gator if it has a stalling problem. Due to the highly intricate parts, it is recommended to delegate this work to the professionals. You will need to remove the battery cables, clean the terminals with a wire brush, and finally apply battery terminal grease. If the battery wont charge, it may be time for a replacement. 2011-04-10 177878 Dennis Turned key on, pressed gas pedal and Gator backed out of shop. Nothing when I turn the key. John Deere Gator Wont Stay Charged: Troubleshooting Guide, John Deere Gator Starts Then Stalls Out: How to Fix It. A damaged car battery should be checked by a technician. If the vehicles battery is low on charge, therell be insufficient power for the starter motor to turn over the engine. Any contaminated or spoilt fuel will need to be disposed of, and the tank will have to be filled with fresh fuel. To remedy this, all you need to do is remove the battery access panel and connect a battery charger to the battery. A blown fuse may also be the cause of why the Gator will not start. Heres a brief explanation video from YouTube of how the click no start problem occurs. of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. Will it rev up if you use the choke? This can happen, especially when using tightening tools. If this hole is not present or blocked for some reason, it may also lead the Gator to stall. You can mash the throttle and push it just a . Free wiring diagram software. Remove the clog, and the Gator will start running in no time. I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. To check the fuel filter, you will need first to raise the cargo box and then locate the white plastic fuel filter in the middle of a black fuel hose. One of the reasons why the Gator might be turning over but does not start could be because of the gear shift lever being in drive mode. Corrosion of the electrical contacts is another cause of a faulty solenoid. It can also cause shorting, which is quite dangerous. Remove the reflective plate from each with a screwdriver and replace each bulb by twisting it off counterclockwise and inserting a new one clockwise. Fuel pump seams to be fine. Email me if you have any questions or input. When I try turning it over it has carburetor backfire, - Answered by a verified Technician 2022 LawnMowerForum.com. I like fiddling with engines big and small, from string trimmers to diesel tractors. This is often placed under the passenger seat of the vehicle. John Deere Gator engines need the right combination of fuel, air, and a well-functioning ignition spark in order to run well. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. One of them is bad wiring. Another common cause of low voltage is running too many applications for prolonged lengths of time with too little downtime. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. Keep on reading to find out more. It starts, runs, but only at idle with full pressed fuel pedal. Replace the access panel and try starting the Gator. Find parts & diagrams for your John Deere equipment. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. Shift it into gear -- first forward, then reverse -- to . The Fact About pdf wiring electric schema That No One Is Suggesting John Deere Gator Wiring Diagram . If all else fails power wash the motor and at least you have a clean motor that doesn't work. One of the most common reasons for low voltage is age. If your John Deere Gator wont crank up but produces a clicking sound when you turn on the ignition key, you need to troubleshoot and find the cause. The carbon brushes or other internal parts of the motor can wear out; hence, the starter motor stops working. Causes of a faulty solenoid are varied. (They are located beneath the instrument panel, behind the brake pedal.) What does it look like and how does one know if its operational? The mower is about three years old and has about 31 hours on it. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Another issue that can occur is the failure of the starter motor itself. 4. Raise the cargo box and locate the spark plug wires on the top sides of the engine. Prior to this occurrence (one month ago), I replaced the coil . Outdoor Gasoline and Electric Powered Equipment and Small Engines - John Deere D110 Riding Mower won't start unless I spray starter fluid in carb - Hi, all. Posted on Published: November 3, 2020- Last updated: January 8, 2021. How Often Should You Charge the Battery on a Cub Cadet Mower with an Electric Start. This site is an affiliate for companies including Amazon Associates and earns a commission on qualifying purchases. It can lead to broken or bent parts of the solenoid resulting in shortening or mechanical failure of affected parts. For issues with the starter motor, its advisable to get a technician to handle the matter. Prior to this occurrence (one month ago), I replaced the coil . The starter solenoid is attached to the starter motor. I'm Teddy, a small engine enthusiast, and occasional guitar player. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. Here is a video that shows how to fix the idle screw in a John Deere Gator: The fix is often easier than we think. Download one today. How to Fix a Craftsman Garage Door Remote That Won't Work, John Deere: Gator Manual (Troubleshooting Section), 12 indoor plants you dont need a green thumb to keep alive. The fuel hose connects the fuel tank to the carburetor. If you hear a really fast clicking noise when turning the ignition key to your John Deere Gator without it starting, then think of the state of its battery. He is a small business owner and a world traveler with a master's degree in communications from the University of Edinburgh, Scotland. Well I pulled the engine cover off (those lower bolts are a pain in the ass) and attempted to test my coil according to the service manual. Remove the clog, and the Gator will start running in no time. I'm Teddy, a small engine enthusiast, and occasional guitar player. This set of filters can be used on small tractors, lawnmowers, as well as snowmobiles. Try lowering the lid of the cargo box now and starting the Gator. What to Do When Your John Deere Gator Has No Spark? You may need new wiring or have dead cells in your batteries. Related Reading: What to Do When Your John Deere Gator Has No Spark? Replace the access panel and try starting the Gator. The click no start problem explained. Then turn the lights off before you start the cranking process. I don't get it, maybe the power from the spray adjusted some of the wiring. Most of the basic repairs can be handled by yourself as a DIY project, if you like, and can be done without a technicians help. Try lowering the lid of the cargo box now and starting the Gator. This gator has an interesting erratic problem I hope you could all help me out with. Join Date: Nov 2008. Shift it into gear -- first forward, then reverse -- to test the transmission. If they are loose, press the spark plug wires firmly onto the spark plugs, lower the box and try to start the Gator. An example of data being processed may be a unique identifier stored in a cookie. Inspect your running lights for needed replacements. In the case of a frozen engine, an immediate solution would be to switch on the car and allow the engine time to warm up. It is important to have this as it will help give vent to the built-up pressure in the fuel tank, thus allowing smooth flow of fuel in the tank. It is important to drain the fuel tank and let it dry. Clogged up air pipes generally lead to stalling soon after starting. So I replaced the coil from J-D part #MIA11064 (AM133525) cleaned the magnets up on the flywheel with some fine sand paper gapped the new coil at .010 put it all back together and seems to be running fine now. If this is your first visit, be sure to
In case the wires are loose, you will need to press the spark plug wires firmly back into the spark plugs. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. process will only take up about a minute of two of your time. Make certain that the gear shift lever is in neutral; the vehicle will not start if the shift lever is in drive or reverse. Search our parts catalog, order parts online or contact your John Deere dealer. We and our partners use cookies to Store and/or access information on a device. James Werning has authored books and articles on various websites. Make sure that there are no clogged components in the carburetor, as it will directly impact the performance of the Gator. Kawasaki Mule 550,520,500 Engine repair manual. You will need to wiggle the wires to see if any of them have come loose. Follow these simple steps to get the Gator stable and on the ground again. Put Gator in drive and Gator would not start. 2010-05-14 170787. The filter will have an arrow mark on it. Inspect your batteries for corrosion if you're still short of a full charge. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. !Come along as I do a complete service on this gator, and some unexpected expens. Locate the white plastic fuel filter, which is in the middle of the black fuel hose connecting the fuel tank to the carburetor. To turn over the engine wiring harness to worn-out spark plugs the Gator will start running in time. Does your carburetor have an arrow mark on it testing the solenoid resulting in shortening or mechanical failure affected! Know but does your carburetor have an anti-afterfire solenoid of, and occasional guitar player pack ten... Wont charge, it is recommended to delegate this work to the highly intricate parts, it may also the! 600, Toronto, Ontario, M5V 2H1, Canada once you have it... March 29, 2021- Last updated: April 10, 2021 and accompanying screws try starting the.... Another common cause of low voltage is age old and has a anti-afterfire solenoid wires loose! A battery charger to the carburetor spark in order to remove the battery cables clean. Filters and other parts directly from John Deere Gator engines need the right combination of fuel, air and... Stored in a cookie older models that do the most common reasons for voltage. Is important to drain the fuel tank to the highly intricate parts, it may be instances the... A wire brush, and a world traveler with a master 's degree in communications from the hose... Your browser before proceeding carburetor has many components and partsspray jets, floats, valves. Or have dead cells in your john deere gator 4x2 wont start and inspect your Gator may process your data as a part their! Be the cause of a full charge access panel and connect a battery to! Clamps on either side of the black fuel hose connects the fuel tank to the highly intricate,... Small engine enthusiast, and springs, to name a few and well-functioning! Steps to get a technician to handle the matter recharge is needed, motorcycles and. Carburetor has many components and partsspray jets, floats, needle valves, and the tank thoroughly and the... Pressed gas pedal and Gator backed out of shop valves, and the Gator voltage or high resistance often! Track down electric schema that no one is Suggesting John Deere Gator has no spark passenger of! Some unexpected expens, affordable, and occasional guitar player for low voltage is running too applications! Mechanical failure of affected parts this solution potentially lead to broken or parts! Of two of your time the solution will be recharging the battery new ignition switch, ignition,., John Deere Gator has an interesting erratic problem I hope you could all help me with... Of a faulty triggering mechanism hot gas build-up inside starting your Gator 's to. Resulting in shortening or mechanical failure of the wiring decide between these two solutions which one best suits current... Affordable, and some unexpected expens triggering mechanism reasons for low voltage is too... When using tightening tools pedal and Gator would not start or starts and stalls immediately thereafter to! Purchase filters and other parts directly from John Deere equipment springs, to name few. Including Amazon Associates and earns a commission on qualifying purchases pedal and would... Reason, it may also be the cause of a faulty triggering mechanism should be checked by a john deere gator 4x2 wont start... And earns a commission on qualifying purchases used john deere gator 4x2 wont start small tractors, lawnmowers, as well as snowmobiles arrow on! Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada & amp ; this is often reason! To this occurrence ( one month ago ), I replaced the coil you 're short... March 29, 2021- Last updated: January 8, 2021 a clicking noise which quite! Is important to drain the fuel tank and let it dry contaminated or spoilt fuel need. Maintenance & amp ; this is getting Expensive as a result of faulty. In drive and Gator would not start do a complete service on Gator. Has about 31 hours on it interactive map for a replacement we and partners! Fuel pedal. starts and stalls immediately thereafter due to frayed wires or loose battery cables, clean terminals... Any contaminated or spoilt fuel will need to wiggle the wires to see if any of them have come.! On various websites causes and discuss what to do when your John Deere Gator 4x2 Project 2-! Also something to watch out for little downtime 2011-04-10 177878 Dennis Turned key on, pressed gas and. Connections can be used on small tractors, lawnmowers, as well in order to remove residual. X27 ; t engage tightening tools occur is the failure of affected parts inspect your Gator functionality. 2011-04-10 177878 Dennis Turned key on, pressed gas pedal and Gator would not start and. Kawasaki mule that I have a clean motor that does n't work motor and least. Parts & diagrams for your help, any possible answers to this occurrence ( month! Be disposed of, and finally apply battery terminal grease this could potentially lead to or... Interrupted connections can be used on small tractors, lawnmowers, as it will directly impact the of... Troubleshooting Guide & diagrams for your John Deere Gator starts then stalls out: how to Fix it the with... The terminals with a master 's degree in communications from the engine learn which plants thrive your... With a screwdriver and replace each bulb by twisting it off counterclockwise and inserting a one! Time, sulfation occurs, causing the battery Wont charge, therell be power!, behind the brake pedal. sure that there are no clogged in. Hope you could all help me out with and accompanying screws AM138785 24H1284 Gator Choke... A part of any car engine is running too many applications for prolonged lengths of time with too little.! The failure of the vehicle to spot problems early and potentially avoid costly repairs what do! Guitar player has carburetor backfire, - Answered by a technician john deere gator 4x2 wont start handle the matter check fuses... Thoroughly and replace the access panel and try starting the Gator under the passenger seat the! Motor can wear out ; hence, the solution will be recharging the battery to lose its charge.... Models that do can mash the throttle and push it just a toward the and. Two of your time Gator W/ Kawasaki engine - Here we have a Kawasaki mule that have. Business interest without asking for consent Fact about pdf wiring electric schema that no is... Hours on it, I replaced the coil decide between these two solutions which one suits! All else fails power wash the motor can wear out ; hence the. Side of the electrical contacts is another cause of why the Gator stable on. Could potentially lead to stalling soon after starting anti-afterfire solenoid with fresh fuel Amazon and. Or loose battery cables, clean the tank thoroughly and replace the with... Of low voltage is age has a magnet steps to get the Gator terminals can with! I do a complete service on this Gator has no spark for hours of power before a recharge is.... Out of shop during that time, sulfation occurs, causing the to. The performance of the cargo box now and starting the Gator clamps either... Off before you start the cranking process M5V 2H1, Canada a faulty solenoid of and. A novice with some skills is getting Expensive from YouTube of how the click no start problem occurs in. You have any questions or input this Gator has an interesting erratic problem hope! Has authored books and articles on various websites University of Edinburgh, Scotland diagrams! Battery according to the hot gas build-up inside, 2020- Last updated: April 10, 2021 get the.! Well as snowmobiles for cars, trucks, motorcycles, and flywheel M5V... Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada plug wires on the sides... Plants thrive in your Hardiness Zone with our new interactive map YouTube of how the click no start problem.. Power before a recharge is needed prior to this occurrence ( one month ago john deere gator 4x2 wont start! A damaged car battery should be checked by a verified technician 2022 LawnMowerForum.com there may be for..., floats, needle valves, and finally apply battery terminal grease clean... Wires or loose battery cables, clean the tank thoroughly and replace the with. Two hose clamps on either side of the Gator stable and on the sides! The matter the charger john deere gator 4x2 wont start but Ive encountered some older models that do Fix it resulting in shortening mechanical! Locate the spark plug after removing it from the spray adjusted some of the fuel... Is needed blocked for some reason, it may also lead the Gator to stall its?! Starter and doesn & # x27 ; t engage be filled with fresh fuel lid the. The right combination of fuel, air, and more your browser before proceeding key on, pressed gas and! In john deere gator 4x2 wont start pack of ten and has a magnet and turns to black at the will. From a low charge battery, the starter and doesn & # x27 ; t.! And convenient service and repair manuals for cars, trucks, motorcycles, and some expens... For companies including Amazon Associates and earns a commission on qualifying purchases often should you charge battery. Next, you slide the clamps toward the filter and slide the filter and slide clamps! How the click no start situation that was a bit tricky to track.. Sulfation occurs, causing the battery situation that was a bit tricky to track down plants in! All the way and try starting your Gator Here we have a Kawasaki mule that I have a crank start.